Enhancing process safety

“Look after each other.”

As one of the driving principles behind our core value of Care, it sounds simple.

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In practice, it drives us to manage risks in a proactive, disciplined way, with a focus on the inherent hazards associated with the vast equipment and complex processes that are essential to our business.

A process safety event could potentially impact our workforce, the community, and the environment. Because of this, we set a high bar for ourselves. 

Image United Nations Sustainable Development Goals related to this content.
United Nations Sustainable Development Goals related to this content.

Our approach

Our objective is to help protect our people, communities, and the environment by successfully managing and enhancing process safety.

The primary purpose of process safety is to keep hydrocarbons, chemicals, and process water controlled and safely managed through all phases of our operations.

Our Operations Integrity Management System (OIMS) is the core of how we manage process safety risks.

Everyone at ExxonMobil plays a role in process safety excellence

Risk management strategies and higher-consequence process safety risks are stewarded by our Management Committee as part of our approach to enterprise risk management. Our Upstream, Product Solutions, and Low Carbon Solutions business lines develop and execute these strategies.

Execution excellence in process safety relies not only on technology but also on the collaboration with centralized support across multiple groups, each playing an essential role.

  • ExxonMobil Technology and Engineering Company integrates process safety considerations into equipment designs.
  • Our Sustainability team provides strategic oversight and alignment.
  • Our Global Operations team, with support from field teams, implements and maintains our systems with discipline and rigor.

OIMS establishes overarching and detailed standards and expectations, with safeguards applied to the ways we design, operate, and maintain our sites.

We manage and verify safeguards through: 

  • Regular inspections.
  • Ongoing maintenance.
  • Competency demonstrations.
  • Emergency preparedness.

In line with OIMS expectations, we also monitor the performance of our operated and non-operated assets (e.g., joint ventures). Where we see opportunities for improvement of our non-operated assets, we encourage operators to consider them.

We apply industry standards, including the API Recommended Practice 754 and the International Association of Oil & Gas Producers (IOGP) No. 456 Recommended Practice. Our process safety indicators classify and track incidents by severity from “Tier 1” to “Tier 3.” Tier 1 process safety events are analyzed through our “Learning from Incidents” process, and corrective actions are identified to guide further improvement. Our recently acquired Pioneer assets were brought into this process and began reporting internally in 2025 – see our Metrics and Data table for our reporting on prior years.

Our Enhancing Process Safety Program

The company-wide enhancing process safety initiative we launched in 2018 laid the foundation for our current Enhancing Process Safety Program. The program continues to drive measurable improvements in process safety performance for the company, building on the standards set by OIMS with further expectations related to:

  • Leadership

    Managers and supervisors are responsible for setting clear expectations, providing necessary resources, and ensuring accountability for the effective execution of key systems. They identify, communicate, and manage process safety hazards and safeguards, while also verifying and proactively managing operators’ knowledge of major risks and scenarios.
  • Human performance

    People are our most important safeguard. Our human performance principles focus on the human factors that can contribute to safe operations or potentially lead to a safety incident. Our people play a vital role, and we create a learning environment so that our employees can ask for help, pause work if needed, and report issues to management. Our open-door communication procedures provide avenues for anonymous reporting of employee concerns, if needed.
  • Scenario management

    Effective scenario management is key to preventing and mitigating process safety events and responding if one occurs. This includes understanding major hazards, their causes, and how events can unfold so that critical safeguards can be defined and managed. For higher-consequence-potential scenarios, this approach is applied through the life of an asset, facility, or site – it is not a one-time exercise.
  • Precise execution

    Identifying critical tasks in which human error could possibly lead to a process safety event is the first step toward putting additional safeguards in place. “Precise Execution” helps teams manage their work effectively with pauses for verification of tasks and safeguards, providing independent confirmation that work is safe to proceed.
  • Continuous learning

    We believe in learning from every opportunity – whether it’s a success, a challenge, a near miss, direct experience, or an assessment. By openly sharing what we’ve learned, listening to each other, and continuously improving how we work, we help keep our people and operations safe.

    Our zero-spill mindset

    Our products are critical to global prosperity and quality of life, and we recognize that making them comes with a certain level of risk. That’s why we train our employees to have a zero-spill mindset, and we design and operate our facilities with that objective in mind.

    Our objective is to prevent unplanned releases to the environment.

    We are committed to:

    • Prevention, mitigation, and elimination of spills from our operations.
    • Maintaining processes, resources, and personnel to respond to spills. 

    We actively manage spill reductions, and we continually seek to apply best practices based on our own research and the work of others in the industry. 

    As our footprint has grown through recent acquisitions, we’ve welcomed new assets – each with its own operational history and characteristics. We are applying our spill reduction expertise to the unique conditions of these new facilities. As integration progresses, we’re focused on learning, adapting, and applying good practices to extend our zero-spill mindset across our growing operations.

    Transport of our products is also an important focus. Millions of barrels of petroleum and chemical products move through thousands of miles of pipeline around the world. The integrity of this process is overseen through comprehensive management programs. In the United States, for example, this includes monitoring and testing for corrosion and other integrity concerns with ground and air patrols, state-of-the-art detection systems, alarms, and other technologies to continuously control and monitor pipeline operations.

    Actively managing spill reduction; 17% below 2024 including recent acquisitions1

    Spills > Barrel (BBL)

    Image Actively managing spill reduction; 17% below 2024 including recent acquisitions1

    Prevention

    Our Spill Prevention Program sets procedures across the company to:

    • Inspect and maintain equipment.
    • Train our people on safe practices.
    • Conduct practice drills and communicate lessons learned.

    All types of spills are covered, using the overarching principles of our internal frameworks described in OIMS. The program addresses a wide range of scenarios, considering the many human and non-human factors that could potentially lead to a spill.

    Emergency preparedness

    We are prepared for a wide range of events, including natural disasters, pandemics, and operational incidents. Each of our facilities has access to trained responders and resources.

    Centralized and cross-functional teams develop and practice emergency response tactics through incident management teams and emergency support groups around the world.

    Response

    In case of a spill, we want to be ready. Rapid, comprehensive response is how we work to minimize impacts.

    In January 2026, we brought our existing Regional Response Teams (RRTs) together into a new, centralized Global Response Team (GRT). This new organization includes approximately 500 employees from 30 countries, with subject matter experts, technical experts, and experienced responders from business lines and functions across the company.

    Emergency simulations, like our “tabletop” and field exercises, help us ensure readiness. Globally, these are conducted in accordance with guidelines in the U.S. FEMA Incident Command (ICS) framework, as well as regulatory requirements where we operate. Each year, we conduct comprehensive exercises that span several days. At sites around the world, emergency response teams and hundreds of employees, contractors, and specialists run through realistic, higher-consequence scenarios. These exercises often include participation from local authorities and agencies.

    In 2025, we conducted five of these drills covering a range of hypothetical incidents, including simulating a tank boilover and a subsea loss of containment. Local organizations, government agencies, and industry groups collaborated to prepare and test our shared capabilities, with peer companies involved as observers and evaluators to advance industry learning. In October, simultaneous drills were run in Belgium and Guyana, successfully testing our abilities to respond to multiple events at the same time. 

    Global Response Team drills.

     

    Collaborations

    We work with others in our industry to share best practices, improve capabilities, and facilitate global spill response and management. We also pursue innovative solutions and advance fundamental scientific understanding of spill response through collaboration. Research currently underway includes potential of chemical herders and next-generation dispersants for managing oil spills, testing innovative boom designs, and more.

    ExxonMobil is a founding member of the Advancing Process Safety Initiative, a collaboration between the American Petroleum Institute (API) and the American Fuel and Petrochemical Manufacturers (AFPM). We also participate in API’s Process Safety Group, which develops assessment programs and performance indicators for process safety.

    Other groups we work with include:

    • International Association of Oil & Gas Producers (IOGP), an industry group that promotes process safety and spill prevention in upstream oil and gas operations.
    • American Chemistry Council (ACC), an organization representing chemical companies that focuses on advancing process safety and emergency preparedness through its Responsible Care® program, which includes performance tracking, crisis management planning, and spill prevention protocols.
    • Center for Chemical Process Safety (CCPS), a membership-based organization within the American Institute of Chemical Engineers that advances process safety and emergency response by developing technical guidance, training, and best practices for operations involving hazardous materials.
    • Marine Spill Response Corporation, the largest joint industry group focused solely on oil spill and emergency response in the United States, providing access to their STARs network of trained contractors in about 250 locations.
    • Marine Well Containment Company, a not-for-profit focused on deepwater well containment response in the U.S. Gulf of Mexico. We are a founding member.
    • Oil Spill Global Response Network, a global collaboration among oil-response companies to provide centers of expertise for spill preparedness, response, and recovery.
    • Oil Spill Response Limited, an industry-owned spill-response cooperative with members representing more than two-thirds of the world’s oil production, and their Global Oiled Wildlife Response Service System.
    • Western Canada Spill Services Ltd., which supplements member companies’ programs with additional training and equipment.
    • Oil Spill Combat Team, the largest spill response center in Indonesia.
    • Eastern Canada Response Corporation, which provides services and equipment to ships and oil-handling facilities under Canadian law.
    • Multi-Partner Research Initiative, a collaborative effort to enhance oil spill response capabilities through collaborative research by bringing together government agencies, academia, oil spill response organizations, oil and gas companies, indigenous communities, and other experts worldwide.

      Publications

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      Leading in personnel safety

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      Improving air quality

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      Integrating sustainability into what we do

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      Metrics and data

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      Conserving water resources

       

      FOOTNOTES:

      1. ExxonMobil data includes hydrocarbon, drilling fluid, and chemical spills greater than 1 barrel (bbl). Based on performance data as of March 12, 2025, including recent acquisitions (Denbury data beginning November 2, 2023, and Pioneer data beginning May 3, 2024).